The Basics of Cold Process Soapmaking

A Beginner’s Guide to Mastering the Most Traditional Soapmaking Method

Cold process soapmaking is a centuries-old technique that combines science, art, and craftsmanship. The beauty of cold process lies in its simplicity and its ability to create luxurious, high-quality soap bars using just a few ingredients — oils, water, and lye. However, this method requires precision, patience, and a deep understanding of the saponification process.

If you’re just starting out, the world of cold process soap can feel overwhelming. But don’t worry! This guide is here to walk you through the essential steps, provide key tips, and help you master the craft of making your own soap from scratch. Let’s dive in!

What is Cold Process Soapmaking?

Cold process soapmaking involves mixing oils and fats with an alkaline solution — most commonly sodium hydroxide (lye) — and allowing the mixture to undergo a chemical reaction known as saponification. This process converts the oils into soap and glycerin. Unlike melt-and-pour soap, which is already made and just needs to be melted, cold process soapmaking allows you to create your soap from scratch, giving you complete control over the ingredients and the final product.

The term “cold” refers to the fact that no external heat is applied to the soap mixture. The heat required for saponification is generated by the chemical reaction between the lye and the oils. This process typically takes anywhere from 4 to 6 weeks to fully cure, depending on the ingredients used and the size of the bars.

The Ingredients You’ll Need

Creating cold process soap requires only a few basic ingredients:

  1. Oils & Fats
    The oils you choose will determine the texture, lather, and skin benefits of your soap. Common oils used in cold process soapmaking include:
    • Olive oil – Adds a gentle, moisturizing quality and produces a soft bar.
    • Coconut oil – Provides a rich, bubbly lather but can be drying if used in excess.
    • Palm oil – Creates a firm bar that has a long-lasting quality but should be ethically sourced.
    • Shea butter and cocoa butter – Offer moisturizing properties and contribute to a creamy lather.
    You can experiment with different oils to create a soap tailored to your preferences. Some soapmakers also use animal fats, like tallow, but this is less common in natural soapmaking.
  2. Lye (Sodium Hydroxide)
    Lye is necessary for the saponification process, but it is not present in the final soap — it reacts with the oils and is neutralized during the process. It’s essential to handle lye with care as it’s caustic and can cause burns. Always wear gloves and goggles when working with lye, and work in a well-ventilated area.
  3. Water
    Water is used to dissolve the lye before it is added to the oils. You can also experiment with herbal infusions or aloe vera juice in place of plain water to add extra benefits to your soap.
  4. Essential Oils and Additives
    For fragrance and additional skin benefits, you can add essential oils or botanicals. Lavender, peppermint, and eucalyptus oils are popular choices, while herbs like calendula and chamomile can add both beauty and healing properties to your soap. Natural colorants, such as clays, spirulina, and turmeric, can also be used to create unique looks.

The Cold Process Soapmaking Method: Step-by-Step

Now that we’ve covered the basics, let’s dive into the actual process. Here’s a simple step-by-step guide to making cold process soap:

Step 1: Measure Your Ingredients

Accurate measurements are crucial in soapmaking. Always use a scale to weigh your oils, lye, and water. You can use an online lye calculator to ensure the proper amount of lye for the oils you’re using. This will prevent excess lye from remaining in the soap, which can be harsh on the skin.

Step 2: Prepare Your Lye Solution

Important: Always add lye to water, never the other way around, as adding water to lye can cause a dangerous reaction. In a heatproof container, slowly add the lye to the water while stirring constantly. The solution will get very hot, so be sure to handle it with care. Let it cool to room temperature while you prepare the oils.

Step 3: Melt Your Oils

In a large heatproof container, melt your solid oils (like coconut oil or shea butter). Once melted, add your liquid oils (like olive oil or sunflower oil) to the mixture. Stir to combine.

Step 4: Combine the Lye Solution and Oils

When both the lye solution and the oils have cooled to approximately the same temperature (ideally between 100–120°F / 37–49°C), slowly pour the lye solution into the oils while stirring. Use an immersion blender to blend the mixture until it reaches “trace” — the point where the soap thickens to the consistency of custard and leaves a visible trace when dripped from the blender.

Step 5: Add Essential Oils and Additives

At this point, you can add essential oils for fragrance, as well as colorants, herbs, or exfoliants. Stir everything in well to ensure even distribution.

Step 6: Pour the Soap into Molds

Once everything is mixed, pour your soap batter into molds. Tap the molds gently to remove any air bubbles, and then cover them with a towel or plastic wrap to keep the heat in.

Step 7: Cure Your Soap

Now comes the waiting game. Let the soap sit in the mold for 24 to 48 hours to harden. After that, remove it from the mold and cut it into bars. The soap needs to cure for at least 4 to 6 weeks, during which time the water evaporates, and the soap hardens further.

Common Mistakes to Avoid

While cold process soapmaking is a rewarding craft, there are a few common mistakes beginners often make. Here are some things to keep in mind:

  • Not using a lye calculator: Always double-check your measurements to ensure the proper lye-to-oil ratio.
  • Skipping the curing process: Freshly made soap may seem ready to use, but it requires curing to become mild and long-lasting.
  • Adding too much fragrance: While essential oils smell wonderful, too much can interfere with the saponification process and result in a weak bar.

Tips for Success

  • Experiment with oils: The beauty of cold process soapmaking is that you can create a custom bar tailored to your preferences. Try blending different oils and additives to create unique combinations.
  • Use a stick blender: While stirring by hand is possible, a stick blender makes the process faster and ensures a more consistent trace.
  • Be patient: Soapmaking is an art, and curing is essential. Allowing your soap to cure for the full 4 to 6 weeks ensures that it’s firm and gentle on the skin.